Laser mechanical equipment, as a core equipment in the field of intelligent manufacturing, cannot operate efficiently without stable and reliable control terminals. AIO panel PC (All-in-One Panel Computer), with its integrated design and industrial-grade performance, has become an ideal control solution for laser cutting, welding and other equipment. Among them, the Zhichun series products under chongchang company, with targeted hardware configuration and software optimization, show significant advantages in laser processing scenarios.
I. The application advantages of embedded industrial all-in-one PCs in laser mechanical equipment are mainly reflected in the following aspects:
1.Strong data processing and real-time control efficiency
Laser cutting, engraving and other processes have extremely high requirements for the real-time performance of trajectory accuracy and power regulation. The Zhichun series of industrial multi touch panel PC are equipped with high-performance processors, which can simultaneously process laser head motion trajectory algorithms, dynamic power regulation and data interaction with MES system, ensuring that the cutting path error is controlled at the micrometer level. For high-load scenarios, some models adopt Celeron PCs 17 inch configuration, combined with the lightweight system of Android system industrial panel PC, to achieve millisecond-level response speed, meeting the needs of 24-hour continuous production.
2.Ability to adapt to harsh environments
Laser processing workshops are often accompanied by high temperature, metal dust and strong electromagnetic interference. The fanless panel PC of Zhichun adopts a fanless fully sealed design (IP65 protection) with wide temperature resistant components (-20℃ to 70℃), which can be directly installed on the laser equipment rack. Its flat screen panel is made of scratch-resistant and wear-resistant materials, which can still maintain clear display even in the environment of splashing smoke and dust. The sunlight readable panel pc model can better adapt to the strong light environment in the workshop, ensuring that the operation interface is clearly visible.
3.Multiple interface and equipment collaboration capabilities
The equipment is equipped with industrial bus interfaces such as RS485 and EtherCAT, which can be directly connected to core components such as laser generators and servo motors. At the same time, it connects to visual inspection cameras through USB 3.0 interface to realize real-time feedback of processing accuracy. As a professional industrial panel ODM manufacturer, chongchang can customize interface configurations according to needs, such as adding PoE power supply interfaces to laser cutting machine touch screens to simplify equipment wiring.
4.Flexible installation and scenario adaptation
In view of the space limitation of laser equipment, Zhichun provides two installation schemes: open frame panel pc (open frame) and Wall Mount All in one Panel PC (wall-mounted), which can be directly embedded into the equipment operation panel or hung on the workshop bracket. The touch screen monitor and computer all in one products with mainstream sizes such as 13.3-inch and 15.6-inch take into account the convenience of operation and space utilization, and are perfectly suitable for small and medium-sized laser processing equipment.
5.Intelligent operation and maintenance and data integration
Models supporting Android industrial panel pc system can directly connect to the factory MES system, upload processing parameters, equipment status and other data in real time, and managers can monitor the production progress through the remote platform. The built-in fault self-diagnosis module can automatically identify problems such as abnormal laser heads and cooling system failures, and issue alarms through industrial equipment displays. Cooperating with chongchang's remote operation and maintenance services, the downtime is greatly shortened.
II. In terms of product performance requirements, embedded industrial all-in-one PCs should meet the following requirements:
1.High-precision touch and operation response
As the operation core of laser equipment, it needs to be equipped with a narrow-bezel touch screen at the level of 10mm front bezel industrial android tablet pc, supporting 10-point multi touch to ensure accurate operations such as parameter input and trajectory preview. The screen response delay must be less than 50ms to avoid affecting processing accuracy due to operation lag.
2.Hardware stability and durability
It adopts industrial-grade solid-state drives (MTBF ≥ 100,000 hours) and anti-vibration motherboards, and passes the 30g acceleration vibration test to adapt to the vibration generated by the high-frequency operation of laser equipment. Models such as Zhichun's 13.3 inch Industrial Panel PC have passed CE and FCC certifications to ensure stable performance during continuous high-load operation.
3.System compatibility and scalability
It supports both Windows and Android systems and is compatible with mainstream laser control software (such as LaserCAD). A PCIe expansion slot is reserved to facilitate access to peripherals such as motion control cards and data acquisition modules to meet equipment upgrade needs.
4.Customized service capabilities
As an industrial panel pc odm supplier, chongchang can customize special sizes such as 11.6 Inch Industrial All-in-one PC according to the needs of laser equipment manufacturers, or integrate functions such as NFC and cameras to adapt to the intelligent management needs of digital factory.
5.Whole-life cycle support
It provides 7*24-hour technical support. Combined with the long life cycle of Zhichun products (more than 5 years of supply guarantee), it ensures the supply of accessories and system upgrades of laser equipment during the entire service period.
In conclusion, the application of embedded industrial all-in-one PCs in laser mechanical equipment lies in realizing precise control and intelligent management of the processing process through the integrated design of AIO panel PC, the stable structure of fanless and the convenient operation of multi touch. The Zhichun series products of chongchang company, with the customization ability of industrial panel ODM and full-scenario adaptability, have become the preferred control terminals in the field of laser processing. In the future, they will continue to integrate the intelligent advantages of Android industrial pc to promote laser equipment to develop in the direction of higher precision and higher efficiency.
